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How to Select the Right Safety Light Curtain

Content updated:

This article focuses on dimensional and distance checks within the machine-safety standards framework; use the series and application comparison for the procurement shortlist. ISO 13855:2024 addresses positioning, not automatic approval of a particular series.

Safety Light Curtain Application

I. Define Your Core Requirements

To avoid incorrect model selection, first determine the primary application of the safety light curtain:

II. Key Parameters and Model Identification

1. Definition of Core Parameters

2. Safety Distance Calculation

Model selection must comply with international standard EN ISO 13855.

Historical reach-through illustration: S = K × T + C; not the complete ISO 13855:2024 method

S: Minimum Safety Distance (mm)K: Approach Speed Constant (2000 mm/s for hand/arm)T: Total Stopping Time (machine stop time + curtain response time), in secondsC: Intrusion Supplement (mm)

Illustrative hand-detection calculation: assume a documented 30 mm detection capability, a total T = 0.5 s including all sensor, safety-logic and stopping delays, and the conventional perpendicular-approach method. C = 8 × (30 − 14) = 128 mm gives an initial 2000 × 0.5 + 128 = 1128 mm. Where that method permits the 1600 mm/s recalculation above 500 mm, the result is 1600 × 0.5 + 128 = 928 mm. Check reaching-over, other access routes and machine-specific requirements before accepting the final distance; this does not establish a universally safe hydraulic-press layout.

III. Case Study

Hydraulic Press Protection — illustrative dimensional check:
For the model notation DQT4/16-30-450, 16 beams at a 30 mm pitch give a 450 mm catalogue beam span. Confirm the exact ordered model, active field, declared detection capability and mounting drawing. This example is not a verified customer result, and the height calculation alone does not establish safe guarding.

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Frequently Asked Questions

What are the key parameters for selecting a safety light curtain?

Start with the required safety function and machine-specific requirements. Check certified detection capability, active protective height, range, exact device Type/PL/SIL data, worst-case response, outputs and environment. A press or robot label does not impose one universal performance level, and beam pitch does not establish detection capability. Validate complete safeguard positioning.

What resolution do I need for finger or hand protection?

Use the exact model's declared detected-object capability for the reachable hazard and its actual approach geometry. Finger or hand detection and whole-body access are distinct tasks; coarse pitch alone does not approve body protection. Finer detection can reduce one reach-through allowance, but another allowance may still govern the final distance.

How do I calculate the safety distance for a light curtain?

The historical perpendicular reach-through example uses S = K × T + C, starting at 2000 mm/s and permitting a 1600 mm/s recalculation only under its stated conditions with a 500 mm floor. ISO 13855:2024 requires the applicable complete positioning method, including relevant reach and uncertainty allowances. Total T must include configured sensor, logic and machine stopping delays.

Which safety level (Type) do I need?

Derive the required PLr or SIL and suitable protective device from the risk assessment and applicable machine-specific standard. IEC 61496 Type is not interchangeable with the achieved PL/SIL of the installed safety function. Do not assume all presses, press brakes or robot cells require an identical device rating.

What environmental factors affect light-curtain selection?

Match the exact enclosure and connector tests to the exposure. IP67/IP68 immersion ratings do not alone establish high-pressure washdown, chemical compatibility or outdoor optical suitability. Also consider ambient light, welding arc and reflective surfaces, vibration on mobile platforms, and operating temperature, all of which influence the model and accessories you choose.