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DDK-G Series Laser Displacement Sensor — 2 µm at 30 mm

A compact CMOS triangulation sensor with five reference distances from 30 to 250 mm — including the 85 and 120 mm grades most series skip — so the target sits near range centre, where a triangulation sensor is at its best. Factory model code DDK-G; previously listed here as GDK.

  • Resolution 2–75 µm; linearity ±0.1% F.S.
  • 655 nm Class 2 (IEC/JIS) laser, 1 mW max
  • Response max 2 ms (fast) to 36.5 ms (high-res)
  • 4-20 mA / 0-10 V / RS485 + NPN/PNP switching outputs
  • IP64 aluminum body, pink-wire MF multifunction input
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DDK-G laser displacement sensor, compact aluminum housing with OLED display

How Laser Triangulation Reads Microns

The DDK-G projects its 655 nm spot onto the target; the receiving lens images that spot onto a CMOS array at an angle. When the target moves toward or away from the sensor, the imaged spot slides along the CMOS — and that lateral shift converts geometrically into distance. The chip finds the spot centroid with sub-pixel interpolation, maps it through factory calibration, and updates one raw reading every sampling cycle (500 µs; 750 µs on the 250 mm grade), averaged 1, 16 or 64 times depending on the response mode. Because a micron-scale target move produces a measurable pixel shift, the 30 mm grade resolves 2 µm without touching the part.

DDK-G laser triangulation principle: 655 nm laser onto the target between near and far limits, diffuse reflection through the receiving lens onto a CMOS array, spot travel dx maps to displacement dZ
Triangulation geometry: the target moves dZ along the measuring axis, the spot moves dx on the CMOS; the geometry gives 2 µm resolution on the near range in high-resolution mode.

Specifications by Range Grade (Factory Datasheet)

ItemDDK-G30DDK-G50DDK-G85DDK-G120DDK-G250
ModelsDDK-G30N(P)M / -485DDK-G50N(P)M / -485DDK-G85N(P)M / -485DDK-G120N(P)M / -485DDK-G250N(P)M / -485
Reference distance30 mm50 mm85 mm120 mm250 mm
Measuring range±4 mm±10 mm±20 mm±60 mm±150 mm
Measuring window26–34 mm40–60 mm65–105 mm60–180 mm100–400 mm
Resolution (high-res)2 µm5 µm10 µm30 µm75 µm
Resolution (fast)4 µm8 µm15 µm45 µm150 µm
Linearity±0.1% F.S. (F.S. = 8 mm)±0.1% F.S. (F.S. = 20 mm)±0.1% F.S. (F.S. = 40 mm)±0.1% F.S. (F.S. = 120 mm)±0.3% F.S. (F.S. = 300 mm)
Spot size (centre)0.1 × 0.1 mm0.5 × 1.0 mm0.75 × 1.25 mm1.0 × 1.5 mm1.75 × 3.5 mm
Spot size (near / far end)0.15 × 0.15 mm both0.6 × 1.2 / 0.4 × 0.9 mm0.9 × 1.5 / 0.6 × 1.0 mm1.2 × 1.8 / 0.5 × 0.8 mm1.5 × 2.5 / 2.0 × 4.5 mm
Response time — fastmax 2 ms (1 sample avg. + sensitivity switch max 1 ms)max 2.5 ms
Response time — standardmax 11.5 ms (16 samples, 8.5 ms + max 3 ms)max 15.5 ms
Response time — high-resmax 36.5 ms (64 samples, 32.5 ms + max 4 ms)max 48.5 ms
Sampling cycle500 µs (factory setting)750 µs

Spot size defined at 1/e² (13.5%) of centre intensity — objects of higher reflectance adjacent to the spot can cause false readings outside the defined spot area. Rated under factory test conditions: 23 °C, DC24 V, high-resolution mode, target at range centre, 50 × 50 mm white ceramic.

DDK-G reference distances and measuring windows chart: G30 26-34 mm, G50 40-60 mm, G85 65-105 mm, G120 60-180 mm, G250 100-400 mm on a 0-400 mm axis with resolutions and spot sizes
The five grades to scale. Place the target's normal position near the reference distance — nearer grades give finer resolution and a smaller spot, but tolerate less mounting error.

Output Types & Wiring

ItemAnalog current type (…N/PM)Analog voltage type (…N/PM)RS485 type (…N/P-485)
Supply voltageDC12–24 V (+10%/−5%)DC18–24 V (+10%/−5%)DC12–24 V (+10%/−5%)
Current consumptionmax 60 mA (incl. analog out)max 40 mAmax 40 mA
Measurement output4–20 mA, load ≤300 Ω0–10 V, impedance 100 ΩRS485 (grey = A+, shield = B−)
Switching outputs2 × NPN/PNP, max 100 mA / DC30 V, residual 1.8 Vsame1 × NPN/PNP (per circuit diagram — confirm with factory)
Cableφ5, 6-core, 2 m PVC, AWG24φ5, 6-core, 2 m PVC, AWG24φ5, 8-core, 2 m PVC, AWG24

Wire Colours

ColourFunction
BrownDC supply +
Blue0 V
BlackSwitching output 1 (NPN or PNP per model)
WhiteSwitching output 2 (analog types)
PinkMF multifunction input — zero-set / teach / laser-off (menu-selectable); pulse >20 ms to 0 V (NPN) or +24 V (PNP)
GreyAnalog output 4-20 mA / 0-10 V — or RS485 A+ on -485 models
ShieldAnalog ground — or RS485 B− on -485 models

Blue (0 V) and the shield (analog ground) are internally connected — wire the supply negative to blue and use the shield for the analog return. Keep the analog output line clear of other conductors, and verify all wiring before power-up. For switching-output polarity fundamentals see the PNP vs NPN wiring guide.

DDK-G output types wiring overview: analog current 4-20 mA to PLC analog input, analog voltage 0-10 V, RS485 A+ B- to host, switching outputs and MF input notes
The three electrical versions side by side — current, voltage and RS485 — with the switching-output and MF-input rules.

Electrical & Environmental (All Grades)

Light sourceRed semiconductor laser, 655 nm, max output 1 mW
Laser classClass 2 (IEC/JIS) · Class II (FDA)
Temperature drift±0.08% F.S./°C
Display & keysOLED (threshold Q1 + live value), SET + ▲▼ keys, OUT1/OUT2 orange indicators
MF multifunction inputZero-set, teach, laser-off via menu; pink wire, pulse >20 ms
Protection circuitsReverse-connection protection, overcurrent protection
Protection ratingIP64
Ambient temperature / humidityOperating −10 to +45 °C (no freezing), 35–85% RH · storage −20 to +60 °C, 35–95% RH
Ambient illuminanceSunlight ≤10,000 lx · incandescent ≤3,000 lx
Vibration / shock10–55 Hz, 1.5 mm double amplitude, 2 h per axis · approx. 50 G (500 m/s²), 3 times per axis
Warm-upInternal circuit stable ≈1.5 s; full warm-up max 15 min
Housing / lensAluminum alloy / PMMA
Dimensions50 (W) × 60 (H) × 20.4 (D) mm · 2 × φ4.5 mounting holes
Weight65 g cable type (excl. cable) · 90 g connector type

Dimensions & Feature Summary

DDK-G series dimensions drawing with laser emission and receiving windows, 20.4 mm slim body

Product Views

DDK-G laser displacement sensor compact aluminum body with OLED panel and keys
DDK-G sensor front view showing laser emission and receiving windows
DDK-G operating panel: OLED threshold and measured value display, SET and arrow keys, OUT1 OUT2 indicators
DDK-G measuring a target surface with visible red laser spot
DDK-G mounted on a production line for in-line displacement measurement
DDK-G nameplate and cable exit, CMOS laser sensor, CE mark

Six Applications — and Which Grade to Specify

  1. Lithium battery electrode coating / calendering thickness. Two opposed DDK-G30 units in a C-frame measure thickness differentially; 2 µm resolution tracks areal-density drift. High-resolution mode for stability, 4-20 mA over long runs, switching outputs as over/under alarms.
  2. 3C precision assembly float-height checks. Mid-frame bonding, display lamination, connector pin height: the G30's 0.1 × 0.1 mm spot lands on narrow bezels, and 2 µm resolves tens-of-microns lift. Standard mode for tight takt; RS485 streams values for SPC logging.
  3. Automotive in-line dimensioning. Brake-disc thickness, gear end-face runout, springback — DDK-G50 or G85 by part size. Fast mode (max 2 ms) keeps up with rotation; 0-10 V feeds the PLC, which computes peak-to-peak and the verdict.
  4. Steel plate / profile thickness and flatness. Long travel and distant mounting favour G120 or G250 — noting the G250's larger spot and ±0.3% F.S. linearity suit large flat surfaces, and red-hot stock radiating into the 655 nm band needs separate evaluation.
  5. Woodworking / building-board inspection. Good diffuse surfaces, heavy dust: G85/G120 for clearance, standard mode, 4-20 mA for long shop-floor runs, and an air-purge curtain where dust concentrates (IP64 is splash/dust-protected, not washdown-rated).
  6. Robot and line positioning feedback. Hopper level, stack height, roll diameter — large scatter favours G120 (±60 mm) or G250 (±150 mm). RS485 skips the A/D stage, switching outputs act as in-position flags, and MF-as-zero-set gives one-touch reset at changeover.

DDK-G vs Our Other Displacement & Distance Series

SeriesPositioningPick it when…
DDK-G (this page)Fine-resolution triangulation, 30–250 mm, 2–75 µm, IP64You need micron-class reading at short range, or the 85/120/250 mm intermediate grades other series skip.
DK-G Series485Triangulation, 30–400 mm centres, 10–200 µm repeatability, IP60You need the 400 mm centre distance or the DK-G's documented repeatability figures.
LK-F CMOS SeriesCMOS triangulation, 30–400 mm, IP67 housingWashdown or dusty conditions demand the IP67 body.
DSK-CGLong-range distance measurement, 1–80 m, mm-classThe job is metre-range ranging (cranes, AGV, racks), not micron displacement.
DDA-Y / DDB-Y · DDKIndustrial laser distance sensor familiesAlternative long-range ranging platforms — compare interfaces and range on their pages.

DDK-G is a measurement component, not an IEC 61496 certified safety device — never use it as the sole protection for personnel. Repeatability data has not been published; for tolerance-critical acceptance criteria request test data from the factory first.

Downloads

PDFDDK-G Laser Displacement Sensor — English Datasheet
All 20 model codes, per-grade specification tables, the three output versions with wire colours and MF input, environmental ratings, target-surface guidance and factory test conditions.

Frequently Asked Questions

Is DDK-G the same product as the GDK series?

Yes. DDK-G is the factory's official model code printed on the datasheet and nameplate (e.g. DDK-G50N-485); some earlier catalog pages, including an older version of this one, listed the same sensor as "GDK". Order codes read DDK-G + reference distance (30/50/85/120/250) + N or P (NPN/PNP) + M (analog) or -485 (RS485) — 20 standard models in all.

What resolution and linearity does the DDK-G series achieve?

Resolution runs from 2 µm at the 30 mm reference distance to 75 µm at 250 mm in high-resolution mode (4-150 µm in fast mode). Linearity is ±0.1% of full scale on the 30/50/85/120 mm grades and ±0.3% F.S. on the 250 mm grade — full scale being the grade's total span (8 mm for the 30 mm grade, so about ±8 µm). Resolution, linearity and repeatability are different quantities; ask us for the right one for your tolerance study.

What laser does the DDK-G use, and is it safe to work around?

A 655 nm red semiconductor laser with 1 mW maximum output — Class 2 under IEC/JIS and Class II under FDA classification. Class 2 visible lasers are considered safe for momentary exposure because of the blink reflex, but the beam should never be viewed intentionally; follow your plant's laser handling rules.

How fast does the DDK-G respond?

Three selectable modes: fast (1 averaging sample) responds within max. 2 ms, standard (16 samples) within max. 11.5 ms, and high-resolution (64 samples) within max. 36.5 ms — the 250 mm grade reads 2.5/15.5/48.5 ms. The factory sampling cycle is 500 µs (750 µs for the 250 mm grade). Pick fast mode for moving targets and high-resolution mode for the finest reading on static targets.

Which output types are available, and what do the wires mean?

Three electrical versions: 4-20 mA current output (load ≤300 Ω, supply DC12-24 V), 0-10 V voltage output (impedance 100 Ω, supply DC18-24 V), or RS485 communication (DC12-24 V). Wire colours: brown +V, blue 0 V, black switching output 1, white switching output 2 (analog types), pink MF multifunction input, grey analog output — or RS485 A+ on -485 models, with the shield as analog ground or RS485 B−. Blue and shield are internally connected: use blue for supply negative and the shield for the analog return. Note the RS485 version's circuit diagram shows one switching output only — confirm with the factory if you need two.

What does the MF (multifunction) input do?

The pink MF wire is menu-assignable to zero-set, teach, or laser-off. To trigger once on an NPN model, connect MF to 0 V for more than 20 ms and release; on a PNP model, connect it to +24 V for more than 20 ms and release. Configured as zero-set it gives one-touch re-referencing after a product changeover — no panel access needed.

Which target surfaces are difficult for a triangulation sensor?

Mirror-polished metal reflects specularly away from (or too strongly into) the receiver — tilt the sensor off the specular angle and verify by trial. Transparent targets return a weak front-surface echo plus a rear-surface echo and read unstable; sample-test first. Deep matte black shrinks the signal margin, favouring a nearer-range grade. Red-hot workpieces radiate into the 655 nm band. Also keep shinier objects away from the spot's immediate surroundings: the spot is defined at 1/e² intensity and stray light outside it can cause false readings.

What should export buyers confirm before ordering?

Confirm the grade (30/50/85/120/250), output version (M analog — state 4-20 mA or 0-10 V — or -485), NPN or PNP, and cable termination (φ5 6-core 2 m PVC for analog, 8-core for RS485; a 90 g connector version is also listed). RS485 protocol details beyond the physical layer and repeatability data are not printed in the datasheet — request them from the factory. Rated figures assume the factory test conditions: 23 °C, DC24 V, high-resolution mode, white ceramic target at range centre.

Specs reviewed by Engineer Cai, Senior Application Engineer. See certificates.