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DQSRN Multi-Input Safety Relay Module

Four safety input types, one part number: set the DIP switches and the same DIN-rail relay supervises an E-stop, a light curtain, a guard door or a two-hand station.

  • DIP-selectable inputs: E-stop / OSSD / door interlock / two-hand
  • 3 N.O. + 1 N.C. forcibly guided contacts, AgSnO2 + gold plating
  • Response under 30 ms from trigger to contact opening
  • EN ISO 13849-1 Cat. 4 / PL e functional-safety design reference
  • DC 24 V, 2.9 W, 45 mm standard DIN housing
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DQSRN multi-input safety relay module in 45 mm DIN-rail housing

One Relay Where Panels Used to Need Four

Most machine panels accumulate safety relays the same way: one model for the E-stop chain, another to expand a light curtain's OSSD pair, a third for the guard door, sometimes a fourth for a two-hand station. Each is a separate line on the BOM, a separate spare on the shelf, and a separate chance to fit the wrong one. The DQSRN collapses that list: a DIP switch on the module selects which of the four input classes it monitors, and the rest of the wiring stays conventional.

Downstream, the module behaves like a classic force-guided safety relay. Two internal channels cross-check the selected input, and the output stage — three N.O. safety contacts plus one N.C. auxiliary — opens in under 30 ms. Contact metallurgy is AgSnO2 with 0.2 µm gold plating, so the same set that switches a 240 VAC contactor coil (AC-15 4 A) also holds up a 10 mA / 5 V PLC status signal without film buildup.

Two monitoring variants exist — one for transistor/OSSD signals, one for volt-free N.C. switches — plus the DQSRP dedicated two-hand version. It is also the catalog-listed controller for DAIDISIKE's DQSA passive curtains and JT14 safety mats. For ultra-slim panels, see the 22.6 mm DA31 safety relay module and the DA31-B instead.

Typical Wiring Concept

Typical DQSRN wiring: a DIP-switch-selected safety input (E-stop, OSSD pair, door interlock or two-hand station) feeds the module; three N.O. contacts drive contactors K1/K2 and a valve, the N.C. contact reports to the PLC, and the EDM loop monitors the contactor mirror contacts.Safety inputs (pick one)E-stop buttonOSSD1 / OSSD2 (PNP)Door interlock N.C.Two-hand stationDIP-switch mode selectDQSRNdual-channel monitoringK1 / K2 internal relaysresponse < 30 ms13-14 N.O. → contactor K123-24 N.O. → contactor K233-34 N.O. → valve / brake41-42 N.C. → PLC statusEDM feedback (contactor mirror contacts)Supply: DC 24 V (+10 % / −20 %), 2.9 W — 45 mm DIN-rail housing

On-Module Function Selection

DQSRN side label showing the internal monitoring circuit and DIP-switch function selection table

The side label carries the internal circuit and the DIP-switch table — set the mode with the machine confirmed safe, then re-verify the safety function after any change.

Technical Specifications

Input modes4, DIP-switch selectable: E-stop button / light curtain OSSD (single or dual-channel PNP) / safety door interlock / two-hand control device
Functional safetyEN ISO 13849-1 Category 4 / PL e — functional-safety design reference; IEC 61508 SIL 3 — functional-safety technical reference
Output contacts3 N.O. safety + 1 N.C. auxiliary, forcibly guided (positively driven)
Contact materialAgSnO2 with 0.2 µm gold plating
Contact ratingsAC-1 6 A / 250 VAC; AC-15 4 A / 240 VAC; DC-1 6 A / 24 VDC; 12 A max
Minimum load10 mA / 5 V
Response time< 30 ms, input trigger to contact opening
SupplyDC 24 V, +10 % / −20 %, approx. 2.9 W
Housing / mounting45 mm wide, standard DIN rail, IP30
VariantsTransistor/OSSD monitoring; N.C.-switch monitoring; DQSRP (dedicated two-hand). Confirm the exact variant code with the factory when ordering.

Operating temperature range and certificate details are confirmed with the factory for the shipped hardware revision — certification documents are available on request.

Typical Applications

Press & Press Brake Safety Chains

Monitors E-stop buttons or two-hand stations on punch presses, hydraulic presses and press brakes, opening the drive contactors within 30 ms.

Contact Multiplication for OSSD Curtains

Turns a light curtain's two transistor OSSD channels into three forcibly guided N.O. contacts able to drive contactors and valves a transistor output cannot.

Guard-Door Interlocking

Supervises N.C. door-interlock switches on machine tools and automated lines, with the N.C. auxiliary contact reporting status to the PLC.

Passive Device Integration

Catalog-listed controller for DQSA passive light curtains, and the documented companion relay for JT14 safety mats (passive dry-contact devices).

Frequently Asked Questions

How does one DQSRN replace four different dedicated safety relays?

A bank of DIP switches on the module selects which input class it supervises: E-stop pushbutton, safety light curtain OSSD (single- or dual-channel PNP), safety door interlock switch, or a two-hand control device. Panel builders therefore stock a single part number and set the mode at commissioning, instead of holding a separate relay type for each safety device on the machine.

What do the output contacts offer, and why does forcibly guided design matter?

The output stage carries three normally-open safety contacts plus one normally-closed auxiliary contact. The mechanically linked (forcibly guided) construction guarantees N.O. and N.C. contacts can never be closed together, so if a safety contact ever welds shut, the auxiliary contact reveals it — which is what makes external device monitoring (EDM) chains trustworthy.

Can the same contacts switch both contactor coils and PLC signal inputs?

Yes — that is the point of the AgSnO2 contact material with 0.2 µm gold plating. The rated loads run from AC-1 6 A/250 VAC, AC-15 4 A/240 VAC and DC-1 6 A/24 VDC (12 A maximum) all the way down to a reliable 10 mA at 5 V minimum load, so a low-level PLC status input on the N.C. contact will not suffer from contact-film dropout.

What safety level does the DQSRN target?

The module is designed with EN ISO 13849-1 Category 4 / Performance Level e as its functional-safety design reference and IEC 61508 SIL 3 as its functional-safety technical reference. Remember that the achieved PL of a complete safety function depends on every device in the chain — sensor, logic and actuators — not on the relay alone. Certification documents are available on request.

DQSRN or DA31 — which should I order?

Choose DQSRN when you want one module that can be switched between E-stop, OSSD, door-interlock and two-hand inputs, in a standard 45 mm DIN housing. Choose the DA31 safety relay module when panel width is critical (22.6 mm ultra-slim) or you prefer a dedicated single-purpose e-stop relay. For a two-hand-only station with no mode switching, the sibling DQSRP is the dedicated variant.

How is DQSRN wired to a light curtain with PNP OSSD outputs?

Set the DIP switches to the OSSD mode, land OSSD1 and OSSD2 on the two monitored input channels, and wire the start/reset circuit per the manual. The module checks both channels for simultaneity and shorts, then closes the three N.O. contacts; response from input trigger to contact opening is under 30 ms, which feeds directly into your ISO 13855 minimum-distance calculation.

What are the MOQ, OEM options and lead time for export orders?

Small trial quantities are accepted — export customers typically start with a sample batch for panel validation. OEM labelling and carton customization are available for volume orders. Lead times vary with quantity and variant (OSSD-monitoring vs N.C.-switch monitoring), so ask for a current schedule with your enquiry.